Development of Digital Control Algorithms for the Mechatronics System Drives of Reversing Plate Mill Stands

Abstract

Expanding the plate mill product range implies the improvement of control algorithms for the mechatronics control system drives of the reversing stands. The most important objectives include increasing the accuracy of geometric dimensioning and tolerancing, as well as improving the profile and surface flatness of rolled pro­ducts. The structure explaining the automatic ROLL-GAP CONTROL concept is provided, which allows controlling the thickness and gap between SMS-Demag AG rolls. This concept is implemented in the '5000' mill stand of Magnitogorsk Iron and Steel Works. The structural diagram of the automatic gauge control system (AGS) is presented. The functional diagram of the hydraulic gap control (HGC) system is presented, which includes a fast proportional control channel and a relatively slow integral position control channel. The principle of automatic thickness control is discussed, implemented in the automatic gauge control (AGC) system of
the mill stand TCS controller. The diagram and dependences are prepared for the calculation of the nonlinear thickness controller parameters. The functions of the RAC regulator are described, intended for compensation of the tensile difference (gap spacing) at the mill stand sides. The dynamic impact compensation system functions are considered. The removal of the roll bending and deformation control signals is substantiated. The disadvantages of AGC are noted for sheets with a thickness below 10 mm. The most dangerous case is the tearing of metal fragments from the rear sheet side caused by the incorrect operation of the gauge control system.
A method for hydraulic gap control is proposed based on the fast increase of the roll gap in the rear part of
the rolled sheet during the last passage when rolling thin sheets. The results of experimental studies made
on the '5000' mill are presented. The efficiency of the proposed control method has been confirmed.
The oscillograms of signals are presented characterizing thickness variations. HGC and AGC systems with
the proposed adjustments are proven to provide high-accuracy hydraulic position control and thickness control along the sheet length and width.